The secret to hiding the grass of Santiago Bernabéu: a 24-meter-deep greenhouse

Santiago Bernabeu StadiumThe Real Madrid soccer field is being completely remodeled and one of its most important parts is pitch,

working on this surface PHB WeserhütteA subsidiary of the Asturian Group TSKAfter the completion Award winning industrial systems for playground automation,

From TSK they speak of a “unique in the world” system which consists of:

The playing field is divided into 107×12 m. Six longitudinal trays with approximate dimensions ofIncluding the full field of play with all its ancillary systems Irrigation, heating, drainage and other componentswith the weight of 1,500 tons each tray,

The six trays are carried under the ground to the large greenhouse.

six o’clock Trays are transferred to the large underground greenhouse by means of 12 automatic trolleys and a hydraulic lifting system position at different heights To a maximum depth of 24 m, maintaining a free distance of 2.20 m between them, which allows for full maintenance and protection of the lawn.

This greenhouse is equipped Ventilation and air conditioning systems, lighting, fertilizer-irrigation and drainageApart from the CO2 injection system, and all necessary machinery for its care, and protection, in optimum conditions.

a fully automated process

Image of the third division match between Deportivo Aragon and UD Barbastro.

The installation, assures the company, “is designed with a priority maximum reliability, with redundant systems for movement of trays as well as for electrical power and control systems and, in general, all critical auxiliary subsystems. The maneuver of extraction or introduction of the entire field of play will be done in one maximum ten hours,

All processes develop automatically with the system monitoring and controlwhich are remotely supervised by operators using closed circuit television cameras integrated into a state-of-the-art building management system.

The services required for lawn maintenance will be installed in a large underground greenhouse on a campus Digital and fully automated system,

Similarly, TSK will develop Installation electrical and control systems, which includes the new facility’s management system, which will be integrated with the rest of the stadium. As well as the technical systems of access control, video surveillance, communication and data networks, and all this through remote monitoring and control of all systems with high level of data processing, high level of cyber security, automation and digitisation.

All processes are developed automatically with monitoring and control system.
All processes are developed automatically with monitoring and control system.

a complex project

This is a complex remodeling project for Dimensions of loads and equipment to be handledCombination and synchrony in translation and elevation movements, execution time of maneuvers, digitization And the installation work needs to be completed within a very strict time frame, without interfering with the normal development of the Real Madrid sports calendar or with the rest of the remodeling works, The project itself is a challenge, As clearly detailed by TSK Company.

Logistics plan will be required Over 500 trucks transporting materials of great size and weightTo begin the installation of the lattice on the west side in next April 2022 and the installation of trays on the pitch at the end of the matches of the current season.

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